Why Do Some Popcorn Kernels Not Pop? (2024)

You have noticed some popcorn kernels will not pop no matter how long they heat, they never seem to pop into the delicious popcorn puffs we love to enjoy, and you might be wondering why these popcorn kernels never seem to pop.

Why your popcorn will not pop is pretty simple: water. Popcorn kernels popping depends on the water content of the kernel. When a popcorn kernel heats, the water inside the kernel release steam like a tea kettle. The steam being released from the popcorn kernel puts pressure on the popcorn kernel’s hull until the pressure is too much and it explodes into the popcorn puff, which we love to snack on. Popcorn kernels will not pop if they contain too little or too much water moisture inside the kernel. The popcorn kernels which do pop have 14-15% moisture in the hull and anything less or more will cause the popcorn kernel to not explode. You can test the moisture of your popcorn by using your fingernail. If you can dent the popcorn kernel with your nail, there is too much moisture in the popcorn and if the popcorn kernel is hard and cannot be dented, there is too little moisture. The second reason some popcorn kernels do not pop is because of the popcorn hull.

The hull of the popcorn is the hard exterior around the starchy, moisture-filled center. The hull around the popcorn creates a watertight seal does not allow the moisture to escape which in turn creates the steam and pressure required to pop popcorn kernels. Steam typically starts to form around 212 degrees Fahrenheit and around 348 degrees Fahrenheit the moisture turned steam builds pressure and pushes against the watertight and sealed hull as the temperature rises. It is the seal of the hull which allows the popcorn to pop because it creates an environment where trapped and heated steam builds enough pressure, and the hull explodes. If the hull of the popcorn is imperfect or damaged, the water moisture within the popcorn kernel can escape through the hull going below the desired 14-15% moisture level and the popcorn kernel will remain un-popped even though it has been heated.

The unpopped popcorn left after the popcorn has been popped is sometimes called Old Maids and occasionally Spinsters. It is not very clear where these nicknames for the leftover up-popped popcorn kernels can from. Typically, the more old maids you find in your popcorn the lower the quality of the popcorn. Lower quality popcorn kernels are more likely to contain too little or too much moisture in the hull. Since the issue with un-popped popcorn is there is too little or too much moisture in the hull, there are theories suggesting you can help these poor old maids pop. Some popcorn lovers suggest soaking the popcorn to promote moisture in the hull, while others suggest drying out your popcorn. The best way to pop this un-popped popcorn is up for debate and not the main theory is up-popped popcorn is unfortunately un-poppable. Due to the hull needing to be air-tight to hold in the stream while the popcorn heats, there is no way to moisten a kernel needs more moisture in the hull or vice versa because a damaged popcorn with a damaged hull will not be able to build enough steam pressure to effectively pop into popcorn due to the damage letting the steam escape the same way it entered.

When you reach the bottom of the popcorn bowl, there is always a few teeth rattling bites when you accidently get one of the pesky popcorn kernels. Sadly, there is not much to be done about these kernels when you are popping your own popcorn at home. Americas Favorite Gourmet wants every bite of your favorite popcorn to be as delicious and satisfy as the first bite, which is why we work hard to ensure that those un-popped kernels don’t make it into your bag! To pop, popcorn needs to contain the perfect amount of moisture in the hull and have no external damage to the hull of the seed, so steam from the moisture heating up can create pressure and burst the hull and create yummy popcorn.

Why Do Some Popcorn Kernels Not Pop? (2024)

FAQs

Why Do Some Popcorn Kernels Not Pop? ›

Popability depends on water. As the kernel heats up, water inside it releases steam, putting more and more pressure on the kernel until it explodes. In a recent study, Hamaker, a Purdue University food chemist, found that popcorn with lower water content left more unpopped kernels.

Why are my popcorn kernels not popping? ›

Popcorn kernels will not pop if they contain too little or too much water moisture inside the kernel. The popcorn kernels which do pop have 14-15% moisture in the hull and anything less or more will cause the popcorn kernel to not explode. You can test the moisture of your popcorn by using your fingernail.

Can you pop popcorn kernels that didn't pop? ›

How to Re-Pop Popcorn Kernels. If you still have unpopped kernels, simply add an additional splash of oil to the pot and cover it. Return the heat to medium-high, and proceed as you would for new kernels. When the popping slows, remove from heat.

What do you call popcorn kernels that don't pop? ›

Did you know that those unpopped popcorn kernels have a name? They're called "spinsters" or "old maids," after unmarried women from a previous time. Good quality popcorn should only be about 2% spinsters caused by kernels without enough moisture to create steam for the explosion.

Why don't all popcorn kernels pop at the same time? ›

A popcorn kernel pops when its internal temperature reaches about 180 degrees Celsius. The critical temperature is different for each kernel: It depends on how much moisture it contains, how strong the hull is and how quickly your microwave heats the particular area where the kernel sits.

What causes some popcorn kernels not to pop when heated? ›

A popcorn kernel must contain just the right amount of water inside it: Too much or too little water will prevent the kernel from popping. When you open a bag of freshly popped popcorn, you may see some of the water from inside the kernels. The water escapes into the air as a puff of steam.

Will soaking popcorn make it pop better? ›

To make your popcorn pop better, try soaking the kernels in a bowl of water for 10 minutes and then draining them. Then, pop the kernels as usual. The extra moisture added to the kernels helps produce larger and fluffier popcorn. Another option is to keep the lid ajar if you're popping your popcorn on the stove.

Can all corn kernels pop? ›

Nope. The corn at your local grocery is called sweet corn, and it won't pop. Neither will field corn, the type used in foods such as tortilla chips. Only the kernels from popcorn cobs will pop.

Can popcorn get old and not pop? ›

Popcorn does not exactly "expire" like perishable foods, but it can lose its freshness and quality over time. If stored properly in an airtight container in a cool, dry place, popcorn kernels can last for a year or even longer. However, as time passes, they might lose moisture and become less likely to pop effectively.

What is popcorn called before it's popped? ›

Kernels were sold on the East Coast of the United States under names such as Pearls or Nonpareil. The term popped corn first appeared in John Russell Bartlett's 1848 Dictionary of Americanisms. Popcorn is an ingredient in Cracker Jack and, in the early years of the product, it was popped by hand.

What causes old maids to go in popcorn? ›

Known in the popcorn industry as "old maids," these kernels fail to pop because they do not have enough moisture to create enough steam for an explosion.

Why did popcorn kernels burn and not pop? ›

Regardless of how you pop your popcorn, it is important that you heat the kernels evenly. If you have your heat too high and don't agitate (or shake) your pan steadily, the kernels can be too still and you can burn one side of the kernel. That will mean your kernel will pop too early - or not pop at all.

Why do you put water in the microwave before popcorn? ›

Try microwaving a glass of water first to help create a humid environment for your kernels. This will help the kernels remain tender, rather than tough. Then let your microwave work its magic, but make sure not to leave your microwave unattended when popping!

Does freezing popcorn make it pop better? ›

Based on my experiment, the hack did not work. I got better results from the unfrozen bag. In thinking about why, it seems logical that the frozen kernels take longer to reach the optimum temperature to pop, so fewer actually do. The bag that was kept at room temperature has a head start.

Can too much oil cause popcorn not to pop? ›

If you use too much oil, this can easily lead to poor popping results. The problem with too much oil is that the kernels end up swimming in the oil and roasting slowly instead of exploding into fully popped kernels. Also, do not pour in too many kernels with the oil.

Why are my popcorn bags not popping? ›

The wattage of the microwave oven may be too low. Usually, at least 500 watts is required to generate enough heat to pop popcorn. The popcorn is stale or of poor quality. Use fresh, good quality popping corn with a high moisture content specifically designed for microwaves.

How do you get stubborn popcorn kernels out? ›

Mix one teaspoon of salt with a cup of warm water and rinse your mouth to dislodge any small pieces that are stuck. Brush at an angle. Using a soft toothbrush, brush gently at a 45-degree angle to lift hulls that are stuck at the gumline. Use a water flosser.

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