How to Rebatch Soap (2024)

Rebatching soap is the art of rescuing a failed soap batch or of making new soap out of old soap. Though it’s not recommended after the soap has hardened, you could rebatch soap if you forgot to include your additives, didn’t get yourÂingredients correct, got a false trace, or if you desire to mix soap batches for a certain appearance or fragrance. Every soapmaker rebatches differently and there are different methods according to the reason why you’re rebatching soap.

If you want to rebatch soap that hasn’t had a chance to harden, try heating it again. If you didn’t heat your soap to a high-enough temperature, you could have seen a “false trace” in your soap. This means that when you tested the soap by dropping a scoop into the rest of the batch, the soap looked as if it had traced, but what actually happened was that the fat reached room temperature and began to solidify. So reheating and getting your soap to truly trace should take care of the problem.

If your soap is not hard enough, this means there was too much fat in the recipe. You could try packaging it as a lotion or a lip balm. If you want to rebatch your soap, melt it down and try to balance the lye-to-fat ratio.

If you get in the shower to test your first batch of soap and find that it doesn’t lather, you don’t necessarily have to rebatch your soap. A good soap doesn’t necessarily have to lather to clean well. Sometimes a soap that lathers too much can dry out your skin.

Keep in mind that there are thousands of tricks to rebatching soap. Some soapmakers even make their own brands of soap using a rebatching process. Ever hear of French-milled soap? It is made from a specific rebatching process, that includes multiple rebatching steps. This process makes the soap milder and longer-lasting. The following instructions represent just one way rebatching soap can be done.

1.ÂGrate soap pieces. It should look something like crayon shavings with chunks in it. A small cheese grater works well.

How to Rebatch Soap (1)


2.ÂStir soap shavings with a little water in a stainless steel pot until you have a thin paste.

3.ÂPlace pot on low-medium heat and stir.

4.ÂWatch for the soap mixture to liquefy. If it’s too stiff, add more water and keep heating. If you add too much water, boil it off, but don’t heat it
above 230 degrees F because it will be too hot to mix in the additives.

5.ÂRemove soap mixture from heat.

6.ÂStir in your additives. (If it starts to harden before your additives are stirred in, place the pot back on the heat.)

7.ÂPour soap mixture into molds.

8.ÂCover your soap with plastic wrap and let it sit for 48 hours.

9.ÂPop soap out of molds. If your soap won’t immediately separate from the molds, place them somewhere cold for about two hours.

10.ÂPlace the soap bars in a cardboard box lined with waxed paper. Place in a warm, dry area that won’t be disturbed. Let the soap cure for at least six weeks.

11. ÂUse litmus paper to test the lye content of your finished soap. Be sure to wash off any soda ash that has formed before testing, as soda ash has a high pH value.

If your rebatched soap warps as it dries, try placing soap in a container with a lid to allow for minimal air flow.

Excerpt from the Popular Farming Series magabook Goats with permission from its publisher, BowTie magazines, a division of BowTie Inc. PurchaseÂGoats here.

Also recommended:

Goat-farmer’s Cheese Recipe
How to Make Goat-milk Soap
Goat-milk Chive Butter Recipe
Goat-milk Mozzarella Recipe

How to Rebatch Soap (2024)

FAQs

What is the best way to Rebatch soap? ›

Using a Baking or Oven Bag to Rebatch the Soap

The crock pot and oven processes work well, but our favorite way to rebatch is using a baking or "oven" bag. As with the crock pot method, add the grated soap and liquid/milk into a boiling bag.

Can you Rebatch soap more than once? ›

Rebatching Process

If your soap is older than 10 days don't worry, you can still rebatch it but you will need to replace the moisture the soap will have lost.

How much water do I add to Rebatch soap? ›

Add as much rebatch soap as your pot can comfortably hold – we added about 30 ounces at first. Pour in about 4 ounces of distilled water. Allow the soap to heat up and soften. Stir every 2-5 minutes to prevent burning.

How long does it take Rebatch soap to harden? ›

Rebatch soap doesn't require a 4-6 week cure time like cold process soap does. But allowing the bars to cure for about 2 weeks will ensure extra moisture evaporates, creating a harder and longer-lasting bar. Enjoy.

Can I melt a soap bar to remold? ›

Make a new soap out from your old scraps!

YES, it's possible! Just break the leftover slivers that you've saved up over time into small pieces, and put them into a saucepan. Fill it with water, then melt the scraps over a medium heat until they start to stick together.

Why is my soap not hard after 24 hours? ›

Soft, squishy soap can be caused by several factors. One reason may be that not enough lye was used in the recipe. If the soap does not contain enough lye, the oils will not saponify. Another reason for soft soap is there was not enough hard oils or butters (such as coconut oil, palm oil or cocoa butter).

Can you add more lye to Rebatch soap? ›

If it is below 8, add another 1 ounce of lye solution and wait 15 minutes. Test again. Continue in this way until the soap tests at a pH of 8. Turn off slow cooker, cool briefly, make any additions you wish to make, and mold.

Why is my Rebatch soap not hardening? ›

If your soap contains a high amount of liquid oils that do not turn hard (such as rice bran, sweet almond, jojoba oil…etc.) then your soap will stay pretty soft. As it cures, it will harden a bit, but make sure you have coconut oil, butters, castor oil or olive oil to balance it out.

Can you add milk to Rebatch soap? ›

If you are rebatching a tallow soap, use distilled water and if you are rebatching a vegetable based soap use ice cold milk. Remember that if your soap is very fresh, you may not need any but if you want, you can pour in a thin layer of liquid just to keep the bottom from scorching.

What is the soap to water ratio? ›

Most soap recipe calculators are set to a default of "38% water as % of oils." This means a soap recipe will have 38 grams (or 38 ounces) of water for every 100 grams (or 100 ounces) of fats. The problem with using "water as % of oils" is that the amount of water in proportion to the fats is not particularly important.

Can I add mica to Rebatch soap? ›

The first batch started out as a not-so-pretty brown, so I decided to darken it up with some new moon black mica. As soon as the soap was mostly melted, I added half a tablespoon of mica mixed* with a bit of water to the entire batch.

Why isn't my soap thickening? ›

Some of the oils have not yet started saponification, and the mixture is not completely emulsified. These mixtures need more stirring and stick blending to reach trace. If the soap was poured into the mold at this point, the soap would not properly set up.

How do you Rebatch soap with too much oil? ›

To correct an oily batch of soap, proceed in the same way as above, shredding the soap (or mashing it, if too soft) and adding to the slow cooker on low. If the soap has separated into an oily layer on top of solid soap, be sure to add both the solids and the liquids to the slow cooker.

Can you remelt and pour soap? ›

Re-melting Melt and Pour soap is possible, and Stephenson Melt and Pour soaps may be re-melted and re-poured multiple times.

Can I melt soap in the microwave? ›

Melt and pour soap can be melted in the microwave or in a double boiler. If using the microwave, be sure to use short bursts of heat. Remember, you can also microwave the soap for longer…but once the soap is burned, there is no going back!

How many times can you remelt melt and pour soap? ›

You can reheat MP Soap up to two times. If soap is reheated, add 1/2 tablespoon of distilled water per pound of MP Soap Base each time the soap is reheated. Soap should not be reheated more than twice because incorporating additional water may lead to clouding of clear base, difficulties unmolding, and MP Soap bloom.

Can you melt soap scraps in the microwave? ›

If you have your heart set on microwaving, dice or grate the soap remnants into little bits and put them in a microwaveable dish. Add a tablespoon of water for every cup of flakes. Microwave for about 20-30 seconds and stir. Repeat until the mixture is sort of soft and mushy with maybe a few chunks.

What was used to make soap 100 years ago? ›

Soap likely originated as a by-product of a long-ago cookout: meat, roasting over a fire; globs of fat, dripping into ashes. The result was a chemical reaction that created a slippery substance that turned out to be great at lifting dirt off skin and allowing it to be washed away.

Does homemade soap last longer? ›

There's no set shelf life for handmade soap. A lot depends on the oils used and how it's stored. Like a fine wine or cheese, soap that is stored in a cool, dark place gets better with a little aging. Time mellows the soap and allows it to get harder, helping it to last longer in the shower.

Does homemade soap go rancid? ›

Whether it is due to rancid coconut oil in your recipe, too many wet additives such as fruit purees or fresh botanicals, or just the ravages of time, eventually all soap will develop the dreaded orange spots that show you how to tell if oil is rancid.

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